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CNC template · Games

Island puzzle with frame

Preview of the CNC template “Island puzzle with frame”

An invented island as a contour puzzle: winding coast, pieces with free borders like districts, a frame with a matching recess and a bottom. Three islands to choose from; size and name adjustable.

Size
267 × 581 mm, 6 mm thick
Material
Plywood
Difficulty
Beginner
Milling time
approx. 29 min
Bits
V-bit 60°, End mill Ø 2 mm, End mill Ø 3.175 mm
Customise
Size, text and details adjustable with sliders
With a laser
diode laser from about 10 W (cuts 6 mm)

Try it without an account · carve with Chrome or Edge · no installation

Build instructions

Materials and accessories

QtyPart
1Wood glue (water-resistant D3)
1Wood paints or acrylic paints

Also: sandpaper (grit 120 and 240), a utility knife or fine saw and, for joints, a rubber mallet.

Carving and finishing

  1. Clamp the workpiece flat on the spoilboard or secure it with double-sided tape, and set the origin as shown in the carving assistant.
  2. Engrave the name, cut the borders with the 2 mm end mill, then cut out the recess, island, frame and bottom. Secure the sheet with double-sided tape.
  3. Free the parts at the holding tabs with a utility knife or fine saw and sand the tab remains flush.
  4. Lightly break the edges with sandpaper (grit 120, then 240) and remove burrs.

Assembly and final touches

  1. Glue the frame onto the bottom. Paint the pieces, add forests, mountains, lakes and towns and invent names.
  2. Finally oil, wax or varnish; for toys use oils or varnishes that are saliva-resistant according to EN 71-3.

How to carve this template

  1. OpenOpen the template in the app and adjust size and text if you like.
  2. CheckLook at it in 3D, check run time and warnings.
  3. Set upThe carve wizard guides you through material, clamping, bit and zero point.
  4. CarvePress start; the app drives your Grbl router directly over USB.