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CNC template · Technology and experiments

Double pendulum with ball bearings

Preview of the CNC template “Double pendulum with ball bearings”

Two coupled pendulum arms on ball bearings: small differences at release lead to completely different paths, a vivid example of chaos. Wall board, arms and weight; arm lengths adjustable.

Size
520 × 382 mm, 6 mm thick
Material
Plywood
Difficulty
Intermediate
Milling time
approx. 19 min
Bits
V-bit 60°, End mill Ø 3.175 mm
Customise
Size, text and details adjustable with sliders
With a laser
diode laser from about 10 W (cuts 6 mm)

Try it without an account · carve with Chrome or Edge · no installation

Build instructions

Materials and accessories

QtyPart
2Ball bearing 608 (8 × 22 × 7 mm) with M8 screw and nut
2Wood screws 4 × 35 mm with wall plugs

Also: sandpaper (grit 120 and 240), a utility knife or fine saw and, for joints, a rubber mallet.

Carving and finishing

  1. Clamp the workpiece flat on the spoilboard or secure it with double-sided tape, and set the origin as shown in the carving assistant.
  2. Mill bearing seats and screw holes, engrave the centre line, then cut out wall board and both arms. The bearing seats are designed as a press fit.
  3. Free the parts at the holding tabs with a utility knife or fine saw and sand the tab remains flush.
  4. Before gluing, dry-fit everything. If a joint is too tight, increase the clearance by 0.05 mm and carve the part again; if it wobbles, reduce it.

Assembly and final touches

  1. Press a 608 ball bearing into the top of each arm. Push the M8 screw through the board, tighten it with a nut and put the upper arm on the screw with washers.
  2. Mount the lower arm the same way on an M8 screw in the lower hole of the upper arm. Both arms must swing on freely for a long time.
  3. Screw the board vertically to the wall, lift the arm and let go. Start twice almost the same way: after a few swings the paths are completely different.

How to carve this template

  1. OpenOpen the template in the app and adjust size and text if you like.
  2. CheckLook at it in 3D, check run time and warnings.
  3. Set upThe carve wizard guides you through material, clamping, bit and zero point.
  4. CarvePress start; the app drives your Grbl router directly over USB.