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CNC template · Technology and experiments

Crank drive with piston

Preview of the CNC template “Crank drive with piston”

Model of the crank drive as in an engine: crank disc, connecting rod and a piston sliding back and forth between two guide strips. Top and bottom dead centre are engraved on the base; crank radius and rod length adjustable.

Size
336 × 166 mm, 6 mm thick
Material
Plywood
Difficulty
Intermediate
Milling time
approx. 14 min
Bits
V-bit 60°, End mill Ø 3.175 mm
Customise
Size, text and details adjustable with sliders
With a laser
diode laser from about 10 W (cuts 6 mm)

Try it without an account · carve with Chrome or Edge · no installation

Build instructions

Materials and accessories

QtyPart
1Beech dowel rod 8 mm
1Wood glue (water-resistant D3)

Also: sandpaper (grit 120 and 240), a utility knife or fine saw and, for joints, a rubber mallet.

Carving and finishing

  1. Clamp the workpiece flat on the spoilboard or secure it with double-sided tape, and set the origin as shown in the carving assistant.
  2. Engrave dead centres and stroke, mill the axle holes, then cut out base, crank disc, connecting rod, piston and guide strips.
  3. Free the parts at the holding tabs with a utility knife or fine saw and sand the tab remains flush.
  4. Before gluing, dry-fit everything. If a joint is too tight, increase the clearance by 0.05 mm and carve the part again; if it wobbles, reduce it.

Assembly and final touches

  1. Glue the guide strips onto the engraved fields of the base; the piston must slide easily between them. Glue an 8 mm dowel into the base as crankshaft and put the crank disc on loosely.
  2. Glue a short dowel each into crank pin and piston and put the connecting rod on loosely. A longer crank pin serves as handle.
  3. Turn and watch: the piston moves by twice the crank radius, fastest in the middle of the stroke, and stands still briefly at the dead centres.

How to carve this template

  1. OpenOpen the template in the app and adjust size and text if you like.
  2. CheckLook at it in 3D, check run time and warnings.
  3. Set upThe carve wizard guides you through material, clamping, bit and zero point.
  4. CarvePress start; the app drives your Grbl router directly over USB.